What Are Compressors?

Compressors are mechanical devices designed and used to increase the pressure of various compressible fluids and gases by reducing their volumes. They are widely used to generate air that powers a range of air tools like abrasive blasting equipment and paint sprayers. Compressors are also used in air conditioning and refrigeration, as well as for gas propulsion through pipelines [1].

Typically, compressors compress gases or liquids. The most common of these gases are air. When used on liquids, a compressor works like a pump. It increases the pressure on the fluid and transports this through pipes. Thus, liquid compressors are intended for pressurising and transporting purposes.

A General Guide To Industrial Air Compressor For Beginners

Did you know that at least 70% of all companies from all sectors use air compression to ensure a seamless workflow? That’s why it’s no wonder why many businesses use industrial air compressors for their business operation needs.

An industrial air compressor differs from what you have in your home. The standard air compressor is smaller in size than what is used in industries. This is due to the bigger tank of an industrial air compressor that’s needed for greater capacity. Its engine size is also larger to generate greater power, which allows this kind of compressor to run much longer.

Benefits of an industrial air compressor

An industrial air compressor offers various advantages that many businesses find practical.

  1. Cost-effective. An industrial air compressor gives the right pressure at the lowest possible price.
  2. Reliable. To avoid interruptions in the business operation, an industrial air compressor guarantees against malfunction.
  3. Durable. Such a device is designed to last long periods of time, and it can deliver a consistent air supply.
  4. Efficient. With the compressed air directed to the release valve, no effort or energy gets wasted.

Uses of an industrial air compressor

Manufacturing:

An industrial air compressor is widely used in manufacturing processes. These include the powering of air tools on production lines, cutting materials, operating machinery, welding equipment, and finishing and sanding metals. A compressor is also needed to power pneumatic devices for packaging and finishing, as well as in ejecting pieces from the moulds and blowing moulded gas tanks or plastic bottles.

Agriculture:

In addition to powering pneumatic devices, farm operations use an industrial air compressor to power conveyors for transporting feeds and grains. It’s also used to power dairy machines and spray crops.

Food and Beverage:

In the food and beverage industry, an industrial air compressor helps maintain continuous and contaminant-free operations. This compressor is also used in powering equipment to fill drinks, cooling or freezing products, dehydrating products and vacuum packing.

Construction:

Most businesses in the construction industry use compressors to enhance the performance of their tools, notably the drill and demolition hammers. They also use them for their conveyor systems for brickwork and stone factories.

Mining:

When it comes to mining, companies use an industrial air compressor to ensure that their pneumatic hammers and chisels work at their best. Even more, they also use it for their carriage systems and rock drilling hammers. These industrial air compressors are also crucial when using complex ventilation systems.

Communications and traffic:

Traffic and communications are another industry field that often uses industrial air compressors for their operations. Companies under this industry use an industrial air compressor for setting signals and barriers. The air brakes found in most HGV and rail vehicles also use this compressor to ensure that they work well.

Medicine:

The use of industrial air compressors isn’t only limited to industrial works. Even the health systems use it, too. Industrial air compressors are necessary for providing compressed air for respiration systems. It’s effective in helping with the extraction of anesthetic gases, too. Meanwhile, when it comes to dentistry, clinics use it for powering the dentist’s drills.

Common industrial air compressors

  • Rotary screw or lobe compressors: One of the most common types of displacement compressors, the rotary lobe compressors are built with an internal cooling system. This means that they don’t require much maintenance. They can also run either with or without oil.
  • Reciprocating compressors: Reciprocating compressors are the types with low initial purchase prices. These industrial air compressors are appropriate for operations with low duty cycles. One challenge with this type is that they have many movable parts, thereby the increased amount of oil carry over.
  • Dynamic air compressors: These industrial air compressors generate horsepower by producing the air using rapidly rotating blades and then restricting the airflow to create pressure. The machine stores the kinetic energy as static in the compressor’s interior.
  • Centrifugal compressors: Given their multi-phase compression process, centrifugal compressors can produce high energy levels despite their size. They are often used for construction projects that require more pressure, such as steel manufacturing centres and chemical plants.

Choosing an industrial air compressor

If you’re interested in getting an industrial air compressor for your business, you should not only consider the initial purchase price. Other important things are the ease and cost of maintenance, longevity, size, availability and airflow. To get the best industrial air compressor, you should also know what your business really needs.

For your air compressor needs, contact us at Adaptive Air Compressors. We offer a wide range of air compressors and their parts. We also provide tailored services to suit the needs of our clients.

Our services include preventative maintenance service plans, complete air system installation and equipment commissioning, site inspections for new/replacement of compressed air systems and air and power usage audits.

Call us on (02) 4393 1865. Our phone support is available 24/7.